ICC Backside Spot Pressure Tester: Precision Quality Control for Smart Card Manufacturing
Product Overview
ICC Backside Spot Pressure Tester is a specialized quality control instrument designed to evaluate the adhesive bond strength between integrated circuit modules and card bodies in smart card manufacturing. Developed in accordance with CQM (Card Quality Management) standards, this system provides reliable, repeatable testing to ensure card durability and compliance with international security and performance requirements.
Available in two configurations—IBS-T (Automated) and IBS-E (Manual)—each tester is paired with the MPT-01 Opening Preparation Tool to deliver precise and consistent results in module adhesion testing.
Why Choose ICC Backside Spot Pressure Tester?
CQM-Compliant Design – Meets industry standards for card quality and durability testing.
Dual Configuration Options – Choose between automated precision (IBS-T) or manual control (IBS-E) to match your production workflow.
Digital Force Analysis – Integrated digital force gauge provides real-time Newton-force curves and exportable test records.
Non-Destructive Testing – Prepares and tests cards without damaging functional components, supporting sample validation and batch quality audits.
Product Configurations
Option 1: IBS-T (Recommended) + MPT-01
Fully Automated Testing – Programmable test speed set to 30 mm/min with no manual intervention.
Direct Force Application – Applies pressure precisely to the reverse center of the module through an opening prepared by MPT-01.
High Repeatability – Eliminates human error, ensuring consistent test conditions across multiple samples.
Option 2: IBS-E + MPT-01
Manual Operation – User-controlled descent speed under 30 mm/min.
Cost-Effective – Ideal for laboratories or facilities with lower testing volumes.
Flexible Use – Suitable for spot checks and R&D applications.
Both options include:
Digital Force Gauge with PC connectivity for real-time curve visualization.
Data Export Function – Download test logs and generate printable reports.
MPT-01 Tool – Prepares a clean, standardized opening in the card body for accurate force application.
Key Features
Precision Speed Control – Automated (IBS-T) or manual (IBS-E) control ensures testing within specified speed limits.
PC Software Integration – Monitor force curves, analyze adhesion patterns, and store test data.
Easy Calibration & Maintenance – No regular calibration required; only basic cleaning and lubrication of screw balls needed.
Compact & User-Friendly – Simple setup and operation reduce training time and improve workflow efficiency.
Applications
Smart Card Manufacturers – Validate module adhesion for payment cards, ID cards, and access control cards.
Quality Assurance Labs – Perform batch compliance testing and failure analysis.
Research & Development – Test new adhesives, card materials, or module designs.
Security Card Producers – Ensure durability of passports, government IDs, and high-security cards.
How It Works
Prepare Card – Insert card into MPT-01 to fix it in position and drill a precise opening at the backside to expose the module.
Perform Test – Place card on IBS-T/E. Lower the tester head at a controlled speed (<30 mm/min). Monitor force gauge; adhesion must withstand ≥30N without rupture or detachment.
Analyze Results – Connect to PC to view real-time force curves, export data, and generate compliance reports.
Technical Specifications
| Parameter | Specification |
|---|---|
| Test Speed | ≤30 mm/min (IBS-T: fixed; IBS-E: manually controlled) |
| Force Measurement | Digital gauge with PC connectivity |
| Minimum Pass Force | 30N (module must not detach below this threshold) |
| Calibration Required | No |
| Maintenance | Regular cleaning; lubrication of internal screw ball |
| Data Output | Newton-force curves, downloadable logs, printable reports |
| Compliance Standards | CQM-based design, adaptable to ISO/IEC 7810 and 7816 |
Compliance & Certifications
Designed in accordance with CQM for card adhesion testing.
Compatible with test protocols referenced in ISO/IEC 7810 (Physical Characteristics) and ISO/IEC 7816 (Integrated Circuit Cards).
Suitable for use in certification processes for banking cards, government IDs, and secure access cards.
Downloads & Support
User Manual – Step-by-step guide for setup, operation, and maintenance.
PC Software Guide – Instructions for connecting gauge, recording data, and exporting results.
Technical Datasheet – Detailed specifications and compliance information.
Customer Support – Contact our engineering team for calibration advice, troubleshooting, or custom testing needs.
Ordering Information
IBS-T + MPT-01 Kit – Automated tester with opening tool.
IBS-E + MPT-01 Kit – Manual tester with opening tool.
Accessories – Replacement tips, lubrication grease, USB data cable, and software license.
For pricing, lead time, or volume discounts, please contact our sales team.
