Automated Card Sealing Labeling Sorting Machine | High-Volume Card Mailing System
Fully Automated Card Sealing, Labeling, Sorting & Verification System | High-Volume Card Mailing Equipment
Integrated solution for card sealing, labeling, sorting and verification in one system

Figure 1: Fully Automated Card Sealing, Labeling & Sorting System
What is an Automated Card Sealing, Labeling & Sorting System?
An Automated Card Sealing, Labeling, Sorting & Verification System is an integrated solution for high-volume card mailing operations. It combines multiple processes - card sealing, label application, sorting by ZIP code/destination, and verification - into one automated workflow.
Integrated Process Flow:
- Card Sealing: Automatic envelope sealing for cards
- Label Application: Precision labeling with address or barcode labels
- Sorting: Automatic sorting by destination/ZIP code
- Verification: Vision system verifies correct sealing and labeling
- High Throughput: 3000-8000 cards/hour
Technical Specifications
| Parameter | Specification |
|---|---|
| Production Capacity | 3000-8000 cards/hour |
| Card Types | PVC cards, paper cards, RFID cards |
| Label Type | Address labels, barcode labels, custom labels |
| Sorting Criteria | ZIP code, destination, custom rules |
| Control System | PLC + HMI + Vision system |
Key Features
Automatic Sealing
Heat sealing or adhesive sealing for different envelope types
Precision Labeling
CCD-guided label application with +/-0.5mm accuracy
Intelligent Sorting
Sort by ZIP code, destination, or custom rules via software
Vision Verification
100% inspection ensures correct sealing and labeling
Frequently Asked Questions (FAQ)
What is the production capacity?
The standard configuration achieves 3000-8000 cards per hour, depending on the card type and process complexity. Higher speed configurations are available for mass mailing operations.
Can it handle different envelope sizes?
Yes, the system can be configured for various envelope sizes from DL (110x220mm) to C4 (324x229mm). The system automatically adjusts for different sizes.
Does it support custom sorting rules?
Yes, the sorting software supports custom rules based on ZIP code, destination, or any barcode data. Rules can be easily configured via the HMI interface.
What verification features are included?
The system includes vision verification for correct sealing, label presence, and barcode readability. Defective cards are automatically rejected and reported.
Is technical support available?
Yes, we provide comprehensive technical support including installation, training, remote troubleshooting, and spare parts supply. Our team has extensive experience in card mailing systems.
Ready to Automate Your Card Mailing Process?
Get a customized sealing, labeling & sorting solution for your mailing operation
Request Your QuoteWhatsApp: +86 186 2085 0485 | Email: [email protected]













