Product Overview

The ZWD-AL-805 Auto Express Envelope Sorting Machine is a next-generation, fully integrated industrial solution designed to automate the complete end-to-end process of sealing, labeling, and sorting express envelopes containing contactless cards or single cards. Built to meet the complex demands of high-volume, secure card distribution, this system combines precision automation with intelligent data handling to eliminate manual intervention, ensure flawless accuracy, and achieve unparalleled throughput for industries engaged in direct-to-recipient card mailing.

Core Functionality

This advanced system manages the entire workflow from envelope preparation to sorted dispatch:

1. Envelope Preparation: Automatically feeds, opens, and prepares outer express cardboard envelopes.

2. Card Envelope Handling: Feeds the small pre-packaged window envelopes containing the card(s).

3. Data Acquisition & Processing: Reads the barcode on the small window envelope to retrieve the unique recipient data with a 100% identification rate.

4. Intelligent Assembly & Sealing: Automatically inserts the small envelope into the outer envelope, applies adhesive, and seals the package.

5. Dynamic Addressing: Prints the corresponding recipient address label and precisely applies it to the outer envelope surface.

6. Multi-Layer Quality Assurance:

   • Re-check Verification: Scans the applied label to verify it matches the original barcode data.

   • Weight Verification: Ensures no envelope is sent empty by detecting missing cards or inserts.

7. Automated Intelligent Sorting: Based on the barcode data, automatically sorts sealed and verified envelopes into designated collection boxes. This is configurable for multiple sorting destinations.

8. Error Handling: Automatically diverts any envelopes with read errors, verification failures, or incorrect weight into a reject bin, guaranteeing a 0% error rate for dispatched packages.

Key Features & Advantages

• Unmatched Throughput: Capable of processing an impressive 8,500 envelopes per hour, significantly surpassing previous models.

• End-to-End Automation: Replaces the entire manual chain of searching, printing, labeling, sealing, and sorting, ensuring operational efficiency and eliminating human error.

• 100% Accuracy Guarantee: With a 100% barcode identification rate and integrated re-check and weighing functions, the system guarantees sealing and addressing accuracy.

• High-Speed Intelligent Sorting: The core sorting function directs envelopes to pre-set destination boxes based on barcode data, streamlining batch handling for regional or logistical distribution.

• Robust & Reliable Design: Utilizes a closed-loop motor vacuum sucker for stable feeding and a continuous drawing method to ensure non-stop operation for over 16 hours.

• Modular & Scalable Architecture: Designed with interchangeable functional modules, allowing for easy maintenance, part replacement, and system expansion to meet future needs.

• Industry-Specific Application: Tailored for banks, government agencies (e.g., public security bureaus), factories, and card personalization centers handling secure documents like bank cards, ID cards, passports, and residence permits.

• Durable & Long-Lasting: Built with a design life of ≥10 years, using standardized components for reliable interchangeability and ease of maintenance.

Technical Specifications

Applications

This machine is essential for organizations that issue and mail personalized cards and secure documents at scale:

• Banking & Financial Services: High-volume mailing of credit/debit cards, PIN mailers, and welcome kits.

• Government & National Security: Bulk issuance of national ID cards, passports, driver's licenses, and residence permits.

• Corporate & Institutional: Distribution of employee access cards, membership cards, and corporate credentials.

• Healthcare & Insurance: Mailing of social security cards, health insurance cards, and patient ID cards.

Why Choose the ZWD-AL-805?

For organizations where security, speed, and accuracy in card distribution are non-negotiable, the ZWD-AL-805 sets a new standard. It is not just a sealing machine; it is a complete automated logistics solution that transforms a complex, error-prone, and labor-intensive process into a streamlined, reliable, and efficient operation. By integrating sorting intelligence, it adds a critical layer of logistical automation, preparing sorted batches ready for dispatch, thereby further reducing downstream handling time and costs.

Customization & Support
The system supports full customization of envelope sizes and sorting logic. We provide comprehensive installation, personnel training, and ongoing technical support to ensure optimal performance and integration into your existing mailing operations.