Automatic Milling & Implanting Machine | Precision Card Cavity Milling Equipment
Automatic Milling & Implanting Machine | Precision Card Cavity Milling & Module Implanting
Dual-function smart card equipment for cavity milling and IC module implanting
Figure 1: Automatic Milling & Implanting Machine Overview
What is an Automatic Milling & Implanting Machine?
An Automatic Milling & Implanting Machine is a dual-function smart card equipment that combines two critical processes: cavity milling and IC module implanting. This integrated approach reduces equipment footprint and improves production efficiency for smart card manufacturing.
Dual Function Advantages:
- Cavity Milling: Precision milling of card cavity for IC module placement
- Module Implanting: Automatic insertion and fixing of IC modules into milled cavities
- Integrated Process: Milling and implanting in one machine, reducing handling
- High Precision: +/-0.02mm milling accuracy, precise module placement
- High Speed: 2000-4000 cards/hour depending on configuration
Figure 2: Precision Milling Process Close-up
Technical Specifications
| Parameter | Specification |
|---|---|
| Production Capacity | 2000-4000 cards/hour |
| Milling Accuracy | +/-0.02mm |
| Implanting Accuracy | +/-0.05mm |
| Card Thickness | 0.76-0.84mm (standard ISO) |
| Control System | PLC + Servo control |
| Power Supply | 220V 50/60Hz |
Figure 3: Machine in Operation
Key Features
Precision Milling
High-speed spindle with automatic tool changing for different cavity sizes
Accurate Implanting
Vision-guided module placement ensures precise implanting
Integrated QC
Electrical testing after implanting to ensure module connectivity
User-Friendly HMI
Intuitive touch screen interface for easy operation and parameter setting
Figure 4: Control System Interface
Applications
This machine is ideal for production of:
- Bank Cards: EMV compliant credit/debit cards
- ID Cards: Government issued smart ID cards
- Access Cards: Contact smart cards for access control
- Healthcare Cards: Medical insurance and patient ID cards
Frequently Asked Questions (FAQ)
What is the production capacity?
The standard configuration achieves 2000-4000 cards per hour, depending on the card type and cavity complexity. Higher speed configurations are available for mass production.
Can it handle different card thicknesses?
Yes, the machine can handle standard ISO card thickness (0.76mm) as well as customized thickness from 0.5mm to 1.0mm. The system automatically adjusts milling depth.
What QC features are included?
The machine includes electrical testing after implanting to verify module connectivity. Defective cards are automatically rejected. Milling quality is monitored via vision system.
Is operator training provided?
Yes, we provide comprehensive operator training during installation. Training covers machine operation, parameter setting, maintenance, and troubleshooting. Remote support is also available.
What is the warranty period?
Standard warranty is 12 months from the date of installation. Extended warranty packages are available. We also maintain a stock of spare parts for fast replacement.
Ready to Upgrade Your Card Production Line?
Get a customized milling & implanting solution for your production needs
Request Your QuoteWhatsApp: +86 186 2085 0485 | Email: [email protected]
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