The ZWD-WTD-60 represents a significant advancement in antenna manufacturing technology, engineered for high-precision embedding of conductive resistance wire onto both planar and complex three-dimensional surfaces. This fully automated system integrates industrial robotics with ultrasonic embedding technology to deliver consistent, high-quality antenna production for next-generation smart devices, automotive components, wearable technology, and IoT applications.

Technical Innovation

1. Advanced Robotic Precision System

• Equipped with a high-precision industrial robot featuring ±0.02mm positioning accuracy

• Capable of processing planar, curved, and spherical surfaces with equal precision

• Programmable motion paths enable complex geometric antenna patterns

2. Intelligent Process Control

• PLC-controlled one-button operation with comprehensive system monitoring

• Real-time display of critical parameters: robot coordinates, material codes, and tension values

• Integrated scanning system prevents material mix-ups and ensures traceability

3. Ultrasonic Embedding Technology

• Utilizes advanced ultrasonic wire embedding for superior adhesion and conductivity

• Program-controlled automatic operation ensures process stability and repeatability

• Suitable for various conductive wire types and diameters

4. Smart Monitoring & Safety Systems

• Honeycomb-designed vacuum membrane with real-time suction monitoring

• Dual detection systems: wire breakage detection and tension monitoring

• Safety light curtain protection ensures operator safety during operation

• Automatic emergency stop function activated upon detection of anomalies

5. Connected Industrial Capabilities

• Remote connectivity for diagnostic monitoring and maintenance

• Network-enabled for data collection and process optimization

• Compatible with Industry 4.0 and smart factory integration

Key Features

• Universal Surface Compatibility: Processes flat, curved, and spherical surfaces with equal precision

• Automated Quality Assurance: Continuous monitoring of wire tension and integrity throughout embedding process

• Material Versatility: Compatible with PVC, ABS, and other polymer substrates

• High-Speed Operation: Achieves 60 seconds per unit cycle time (dependent on antenna complexity)

• User-Friendly Interface: Intuitive PLC control panel with one-button start functionality

• Compact Footprint: Space-efficient design (1700×1920×2300mm) suitable for various production environments

Technical Specifications

Applications

• Automotive Industry: Embedded antennas for keyless entry systems, tire pressure monitoring, and infotainment

• Consumer Electronics: 3D antennas for smartphones, wearables, and smart home devices

• Medical Devices: Implantable and wearable medical monitoring equipment

• Aerospace & Defense: Conformal antennas for aircraft and military applications

• IoT Devices: Custom antennas for connected sensors and industrial monitoring systems

Quality Assurance

• Consistent wire embedding depth and positioning accuracy

• Automated process validation through real-time monitoring

• Comprehensive data logging for quality traceability

• Built-in self-diagnostic systems for preventive maintenance

Why Choose LDT-WTD-60?

• Precision Engineering: Robotic accuracy ensures consistent antenna performance

• Process Flexibility: Adaptable to various antenna designs and substrate geometries

• Operational Efficiency: Reduced setup time and increased throughput compared to manual methods

• Future-Ready Technology: Designed for integration with smart manufacturing systems

• Technical Support: Comprehensive training and remote support capabilities

Customization Options

The ZWD-WTD-60 can be customized to meet specific production requirements, including:

• Modified work envelope dimensions

• Specialized end-effectors for unique wire types

• Integration with existing production lines

• Enhanced data collection and reporting capabilities

Maintenance & Support

• Regular maintenance schedules ensure optimal performance

• Remote diagnostic capabilities minimize downtime

• Comprehensive technical documentation and training provided

• Access to spare parts and technical support network

Ordering Information

For detailed quotations, technical consultations, or demonstration requests, please contact our engineering team. The LDT-WTD-60 is available with standard configuration or customized to meet specific production requirements.

Note: Specifications are subject to change without prior notice as part of our continuous product improvement program. Please request the latest technical documentation for current specifications.

Pioneering 3D Antenna Manufacturing Technology for the Connected World