Product Overview

The ZWD-PSL-305 Auto Envelope Sealing and Labeling Machine is a state-of-the-art, fully automated system engineered to streamline the packaging, addressing, and mailing of personalized contactless cards. Designed to eliminate error-prone and time-consuming manual processes, this machine integrates advanced barcode reading, dynamic label printing, intelligent sealing, and quality verification into a single, continuous workflow. It is an ideal solution for industries requiring high-volume, secure, and accurate direct-to-recipient card mailing.

Core Functionality

This system revolutionizes card mailing by automating the entire packaging sequence:

1. Envelope Feeding: Automatically feeds and opens outer express cardboard envelopes.

2. Card Envelope Handling: Feeds small paper window envelopes containing pre-packaged cards.

3. Data Reading & Verification: Reads the barcode on the small window envelope to retrieve recipient data.

4. Packing & Sealing: Inserts the small envelope into the outer envelope and applies adhesive.

5. Dynamic Label Printing & Application: Prints the corresponding recipient address label and precisely applies it to the outer envelope.

6. Quality Control: Re-checks label accuracy via barcode scanning and verifies package integrity through weighing.

7. Sorting: Automatically diverts any envelopes with read errors, failed verification, or incorrect weight into a designated reject bin.

Key Features & Advantages

• End-to-End Automation: Replaces the tedious traditional workflow of manual searching, printing, labeling, and sealing. Ensures accuracy and dramatically improves efficiency.

• High-Throughput Performance: Capable of processing approximately 3,000 envelopes per hour.

• Intelligent Data Handling: Utilizes barcode identification for high-efficiency data capture and matching, ensuring the correct label is applied to the correct envelope.

• Robust Mechanical Design: Employs a closed-loop motor vacuum sucker for stable and reliable envelope feeding and handling.

• Comprehensive Quality Assurance (QA): Integrates multiple verification steps:

  • Recheck Function: Scans the applied address label and compares it to the original envelope barcode.

  • Weighing Function: Detects missing cards or inserts to prevent sending empty packages.

• Flexible Application: Handles single or multiple cards destined for the same address in one envelope.

• User-Friendly Control: Managed by a stable Windows-based control system and PLC, making operation intuitive and straightforward.

• Wide Industry Applicability: Specifically designed for factories, banks, public security bureaus, and government agencies that manage bulk card issuance.

Technical Specifications

Applications

This machine is essential for organizations that issue personalized cards via post, including:

• Banking & Finance: Mailing of credit/debit cards, PIN mailers.

• Government & Security: Issuance of national ID cards, passports, residence permits, driver's licenses.

• Healthcare: Distribution of social security/health insurance cards.

• Corporate Sector: Sending of access cards, membership cards, and personalized credentials.

• 

Why Choose the ZWD-PSL-305?

In an era where data security, operational efficiency, and customer experience are paramount, the ZWD-PSL-305 provides a secure, reliable, and scalable automation solution. It minimizes human error, ensures recipient privacy by accurately matching cards to addresses, and significantly reduces labor costs associated with manual mail preparation. This machine is a critical investment for any organization looking to modernize and secure its high-volume card distribution channel.

Customization & Support
The system supports customization of envelope sizes. Comprehensive installation, training, and technical support are provided to ensure seamless integration into your mailing operations.