Overview

The ZWD-LTM-52 Automatic Module Testing Machine is a high-performance, fully automated system designed for comprehensive electrical performance testing of integrated circuit (IC) modules in tape format. Engineered to meet the rigorous quality demands of the smart card and electronics manufacturing industries, this machine provides rapid, reliable, and precise testing for contact, contactless, and dual-interface (combine) modules. Its advanced IPC (Industrial PC) and servo control system ensures exceptional throughput and accuracy, making it an essential tool for high-volume production lines.

Core Functionality & Features

1. Universal Module Testing Capability
The ZWD-LTM-52 is uniquely equipped to handle the full spectrum of modern IC modules:

• Contact Module Testing: Performs electrical parameter verification on modules with physical contact pads.

• Contactless Module Testing: Evaluates the RF performance and functionality of contactless (RFID/NFC) modules.

• Combine Module Testing: Comprehensively tests dual-interface modules that support both contact and contactless communication.

2. Automated Testing & Handling Process

• High-Speed Testing: Achieves remarkable throughput—up to 53,000 Units Per Hour (UPH) for contact modules and 40,000 UPH for contactless/combine modules (based on a 0.5s test cycle).

• Automated Loading/Unloading: Integrates seamless tape handling for continuous operation, minimizing manual intervention.

• Bad Module Marking: Features a dedicated station that automatically identifies and marks defective modules, ensuring efficient downstream sorting and preventing faulty components from entering the assembly process.

3. Advanced Control & Vision Systems

• IPC & Servo Control: At its core is a sophisticated Industrial PC (IPC) coordinating high-precision servo motors. This ensures stable, repeatable, and synchronized control of all mechanical and testing functions.

• Optional Vision System: An add-on camera-based vision system is available for precise module counting and advanced optical inspection, enhancing traceability and quality control.

• Configurable Reader Options: Supports integration with various module readers to suit specific testing protocols and regional standards, including high-performance imported readers (e.g., Smartware or German readers) or cost-effective domestic readers (available in 64 or 128 head configurations).

Technical Specifications

Key Benefits

• Unmatched Efficiency: Drastically reduces testing time and labor costs with fully automated, high-speed operation.

• Superior Accuracy & Reliability: The combination of IPC logic and servo precision ensures consistent and dependable test results.

• Exceptional Flexibility: Easily adapts to test contact, contactless, and combine modules on a single platform, future-proofing your investment.

• Enhanced Quality Assurance: Automatic bad module marking guarantees only compliant products proceed, significantly improving final product quality.

• Scalable Solutions: Optional vision and reader systems allow customization to meet specific production needs and quality standards.

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Applications

This machine is ideally suited for manufacturers and testing laboratories involved in the production of:

• Smart Cards (Payment, ID, Access Control)

• Electronic Passports and Government IDs

• SIM Cards and Telecom Modules

• RFID Inlays and Tags

• Any application requiring high-volume, reliable electrical testing of IC modules on tape.

Why Choose the ZWD-LTM-52?

In the competitive landscape of secure electronics, ensuring every module functions flawlessly is non-negotiable. The ZWD-LTM-52 Automatic Module Testing Machine provides a robust, scalable, and intelligent solution to achieve zero-defect goals. It empowers manufacturers to enhance production throughput, enforce stringent quality control, and maintain a competitive edge through reliable automation.

Customization & Support
The standard configuration can be tailored with optional features. Comprehensive installation, training, and technical support services are available to ensure seamless integration into your production environment.