Product Overview

The ZWD-IC-501 Automatic IC Module Implanting Machine represents a sophisticated, all-in-one automation solution engineered for the high-volume and high-precision production of smart cards. This integrated system seamlessly combines the critical processes of glue application, module punching, precise implantation, and post-implantation electrical testing into a single, continuous workflow. Designed specifically to implant strip-form IC modules into pre-milled cavities on standard ISO cards, it is the cornerstone of modern contact and dual-interface smart card manufacturing lines, ensuring superior efficiency, accuracy, and reliability.

Core Process & Integration

The machine automates the complete module implantation sequence:

1. Card Handling: Utilizes dual magazines for continuous, automatic loading and unloading of card bases (PVC, ABS, PET-G).

2. Cavity Verification: Automatically inspects the pre-milled cavity for dimensional accuracy before proceeding.

3. Glue Application: Applies a precise amount of adhesive to the prepared strip module.

4. Module Punching & Preparation: Punches the individual module from the carrier tape.

5. Precision Implantation: Implants the module into the card cavity with high positional accuracy (X, Y = ±0.03mm) under controlled pressure (3-6 Kg/cm²).

6. Secure Encapsulation: Performs a robust three-stage encapsulation process:

   • Spot Welding: For initial module positioning.

   • Hot Welding (Stations A & B): For primary bonding at adjustable temperatures (100°C – 300°C).

   • Cold Lamination: For final surface finishing and durability.

7. Comprehensive Testing & Sorting:

   • Dual-Interface Testing: Verifies the electrical connectivity of the coil for contactless functionality.

   • ATR (Answer To Reset) Detection: Performs a fundamental electrical test on the implanted module.

   • Defect Management: Automatically identifies and ejects cards with damaged modules, failed welds, or electrical faults into separate waste/reject boxes.

Key Features & Advantages

• All-in-One Integrated Processing: Consolidates gluing, punching, implanting, welding, and testing into one machine, drastically reducing work-in-progress and floor space.

• High Precision & Speed: Achieves an implantation accuracy of ±0.03mm at speeds up to 3,000 Units Per Hour (UPH), ensuring consistent quality in mass production.

• Intelligent Quality Control: Integrated vision or sensor systems automatically check for cavity defects and identify damaged modules before implantation, preventing waste.

• Dual-Interface Card Compatibility: Specifically equipped to handle and test both contact and contactless (dual-interface) smart cards.

• Flexible & Adaptable Design: Allows for quick changeover of glue preparation and punching modules to accommodate different IC module types and form factors.

• User-Friendly Operation: Features a PLC-controlled system with a multi-language (Chinese/English) touchscreen interface for intuitive setup, monitoring, and control.

• Robust Construction: Built for industrial endurance with a stable frame (1200kg) designed for continuous operation in a controlled environment.

Technical Specifications

Applications

This machine is essential for manufacturers of:

• Financial Cards: Credit, debit, and ATM cards.

• Identification Cards: National ID cards, corporate access badges, and student cards.

• Dual-Interface Cards: Next-generation cards supporting both contact and contactless (e.g., EMV, NFC) transactions.

• SIM Cards and Telecom Modules.

• Any application requiring high-precision, high-volume implantation of IC modules into plastic card bodies.

Why Choose the ZWD-IC-501?

In the competitive smart card market, production speed, yield rate, and card durability are critical. The ZWD-IC-501 addresses these needs directly by offering a closed-loop automated process that minimizes human error, maximizes throughput, and embeds rigorous quality checks at every stage. Its ability to handle dual-interface cards and its flexible design make it a future-proof investment for card manufacturers looking to scale production and adapt to evolving technology standards.

Customization & Support
The machine supports adjustments for different module types. Comprehensive installation, training, and technical support services are provided to ensure optimal integration and performance in your production facility.